Restoration
& Written by:
Kent
Arnold
Long
Beach CA
562-425-4740

In August of 1998 I purchased the Seybold Organ from
Butterfield & Butterfield for $287.50. However the bench was missing. On
contacting the previous owner whom liked the bench and wanted to keep it. I was able to acquire the original bench for $250.00.
I
also was told that since the console would not fit through their door, only the
front center of the organ was inside the house. They had taken a power saw
& cut away the bass boards and top. Busted out the front, and side moldings
to make it fit in the hole in the outside
house wall. Replaced the panels
with plywood to fill the openings. The
rest on the console that was outside was subject to the weather & house
paint.


Well
this is how the organ looked when I received it. Panels, molding, the base
board, and the top molding had been chopped off. The bottom back cover & pipe top missing.
In
October of 2002 the Southwest Chamber Music used a Burdett parlor organ that I
had restored and tuned to concert
pitch but had need for a louder
instrument

So it seemed like a good time to restore the Seybold packed in the back of the shop, besides I have not even heard it play.
Starting
with the console I had to strip off blue and white house paint as well as a
fake dark wood finish that was applied at some point of its life. Several holes
needed to be filled as well as the wood joints re-glued as being exposed to the
rain. Holes from a chime keyboard were
found giving evidence that this instrument was at one time in a church.
Panels were made for the sides. A base
board was milled to match what little
was left.


A
custom blend of stain had to be created to match the old wood with the new.
The panel molding had to be made larger
to cover the damage to the sides due to the originals being busted out.
The
top Molding was milled and fitted to the cover.

Since
the original top of false pipes was
missing and this would make the
instrument about ten foot high, I decided to just add a flat lid that could be
opened for more volume. This could also be easily removed if the pipe work was ever to be added at a latter
time.
Below
is a picture of a sister organ of the same model. I only know of one other of
these organs in existence.

Work
then was started on the pedal board. All of the felt was replaced. Wood repairs
made and broken tabs at the end of the pedals replaced.



Castors
were added to the pedal board & console for moving.


The
drawknobs were disassembled, re-felted, repaired, and refinished. Evidence was
found that this system was worked on before as I found several parts in the
wrong places.

Some
of the refinishing

Face
board & front grill restoration.


Now
lets start on the inside. On the reservoir after removing the old leather and
duct tape, new hinges were installed.

The
ribs were hinged and new leather gussets made.
The
release valves that keep the reservoir from closing too far found to have been
glued shut, so that was corrected also.

At
some point the organ’s original hand cranked pump system was replaced with an
electric vacuum pump. I bet the person that had to crank the organ had
something to do with that. With that
thought in mind I thought it best to reinstall the vacuum pump and not recreate the hand cranked pumps.
The
vacuum pump housing was falling apart due to water damage.
And
the electrical system was not fused. Being a ten amp motor I thought it wise to
add a circuit breaker.

Besides
rebuilding the vacuum pump housing a whind duct was made to replace the dryer
hose that I found on it. The system is
lined with sound absorbing material to cut down on the noise of the motor.
A
regulator valve was added to the system so the reservoir would not shake or be
over loaded.

The pedal trackers were rusted and bent. New felt bearings and hold down bar had to
be made.



The pedal rocker arms needed most of the pitman seats
and all the felt replaced. Each of the thirty
pedal notes pulls down the front of the rocker arm pushing up on the
bass reed pitman and also a tracker for
the pedal couplers of the Great and Swell manuals. Note that above picture show
how felt was added to the bottom of the trackers as a quick fix.

Above
the pedal rocker arms is the bass reed chest.

This
is what you have after removing a rats nest
and the long dead residents. Wood had been chewed way & valve springs corroded through.

Bass pallet valves re-leathered.
Well
we covered what is under the main reed chest so on to the next level up.
Upon
first look at the inside of the main reed chest all was fine.
On
a closer look there was an infestation of carpet beetles so all of the felt had
to be replaced.
Below
is the original Swell pallet valves with the GT to SW coupler levers.

Removal
of the felt & leather of the front Great
pallets.

One
of the rear Great pallets, notice the felt eaten up by the carpet beetles.

Re-felting and leathering of the Great pallets.


The
Swell pallets.

Great
pallet valves being reinstalled inside of the main chest.


The
rail with the round holes is for the Pedal trackers which go through the chest.
Swell
pallets installed with SW to GT coupler above front Great pallets.

Below is a pallet that allows vacuum behind
the GT Flute 4’ mute,

Installation
of the rocker arms that connect the front & rear Great pallets.

Below
is the completed inside of the main
chest. Adjustments were made at this
time to each note of the Great rocker arms between front and back pallets.
Also each note of the SW to GT coupler
had to be adjusted & repairs made.

At
this point 214 pallet valves have been rebuilt in the main & bass reed
chest.
Work
on repair & felt replacement of Great & Swell key boards.


Replacing
the cloth hinges of the “Gt to Pd” & “Sw to Pd” couplers.
Each
installed just above their respective manual.

The octave coupler is located under the Great
manual. Any note coupled to the Great will have it’s octave above played as
well when this is on. Below are the Great pitmans being re-felted for the
octave coupler.

Great manual installed with Swell pitmans & Pedal coupler.

Swell
manual installed and pedal coupler stickers installed.

Side
view of Swell showing top pedal rocker
arm.
Coupler
stickers & coupler levers. When the coupler is turned on the back of the
coupler is lowered. When a pedal note is played, the rocker arm pushes down on
the sticker, in turn the sticker pushes down the front of the coupler. The
fulcrum in the middle of the coupler will push down the Swell key. The fulcrum
is also the key depth adjustment. The same system is also on the Great Manual.

Upper
pedal trackers that go through the chest connecting to the upper pedal rocker
arms.

Expression
shades after hinges being replaced.
The
Reeds

Above from the top. Located in the back reed pan the Great:
Pipe
Diapason 8ft.- Delicato 8ft.- Reed pipe 8ft.
In
the front reed pan the Great :
Pipe
Melodia 8ft.- Flute 4ft.


From
the top: located in the front reed pan the Swell:
Principal
8ft.-Harp Aeolian 2ft ( 2 rank)-next to it the Vox Angelica 4ft.- then below
them the Cello 16ft.
Located
in the bass reed chest the Pedal:
Bassoon
8ft.- Bassoon 16ft.


In
all 572 reeds that had to be hand
cleaned.

Above
is the Swell reed cells. Notice that
they all different in scale.
Below
are some of the mutes being re- leathering.

Again the Swell looking from the organ back.
Mutes
& reeds being replaced.

Reed
Cells from the back, notice the elongated Rear Gt reed chest
For
the Pipe Diapason larger philharmonic reeds.

Looking
from the front the Great reed cells.

Close
up of Seybold’s Pat. Pipe Reed cell.
The
reeds are set far back in the cell and another scaled empty reed cell above it with a hole connecting the two for a
resonator effect.

High
end of Pipe Reed cell showing the very narrow
Delicato reed cells above it.

This
a detail of the front Great reed cells.
Smaller Melodia on top.
The
lower Flute reeds cells are set
back, the mute does not seal in
front of each cell but seals a chamber
in front of all the cells in common. Thus in the lower right you will notice a
pin sticking up. When the mute is lowered to the off position, the pin is
pushed down into the chest, opening that internal chest pallet pictured earlier next to the Gt. pallets.
The result is the vacuum is set up behind the mute when the stop is off.

These
are the wood resonators over the Pipe Diapason philharmonic reeds of the Great.

Vox Humana , wood resonators, & new bottom back cover installed.

The
speed of the Vox Humana is controlled by two pieces of screen
When
one of the screens is rotated it polarizes the whind opening thus controlling
the amount of air flow.
Starting
with the bass reeds I started to tune and voice.

and
tuned,

and
voiced,

and
tuned,

For
forty–seven hours………..
Reed voicing notes of interest:
On this instrument each rank of reeds are of a different scale of both reed and reed cell. The Organ was around 24 cents flat of concert pitch, it seem so the previous tuner tuned the organ to the upper 4ft. as they are paper thin and hard to tune and little evidence of tuning was found there. The Vox Angelica 4ft. was changed to 8ft. so this was corrected. Also since this voice is on the Full Organ stop at 4ft. it was tuned to concert pitch & not as a celeste.
The Full Organ system was found installed backwards leaving some stops off.
The Pipe Diapason philharmonic reed is set below a wood resonator reinforcing the fundamental harmonics. The effect is somewhat like a wooden resonator Diaphone of a pipe organ.


The Reed Pipe had a wide straight reed and the dual reed cell.
The effect is a greatly reduced upper harmonics
and a full rich tone.
This was the Seybold Patent.

Starting
from the top:
Cello
16ft. has a large tall reed cell and a wide scale straight reed.
Producing
a loud tone with strong upper harmonics.
Center:
The
two rank Harp Aeolian narrow scale curved
reed and small reed cells
produce a delicate celeste.
Bottom:
Principal:
standard scale, tone is that found in most reed organs.

From
the top:
1: Pipe Diapason philharmonic straight
reed.
Loud strong tone.
2: Principal straight reed.
End of tongue thickened for lowering the pitch,
also this dampens the upper harmonics.
3: Delicato narrow straight reed.
Tongue is set very low in reed, soft tone.
4: Melodia curved reed.
Medium tone upper harmonics greatly reduced.

Grid
scale is ¼”
From
the Right:
1: Pipe Diapason philharmonic large scale
reed.
2: Principal lower octave reed.
3: Delicato reed.
The 1/16” hole drilled at the end allows air to be pulled over the tongue reducing it’s travel to produce a light tone.
4: Melodia curved reed.
5: Upper octave 4ft. reed.
The 3/32” hole drilled at the reed base lets air through
so the reed does not cipher.
This was found on all of the top octaves of the 4ft.’s and also on the top octave of the Delicato.

Specifications
Serial # Console
- 14258 Reed Chest - 10741
Built 1903-1908
|
Division |
Stop
Name |
Notes
Played |
# Reeds |
Comments |
|
|
|
|
|
|
|
Swell |
Cello
16 |
C1-C6 |
61 |
|
|
|
Principal
8 |
C1-C6 |
61 |
|
|
|
Harp
Aeolian 2 |
C1-
B2 |
48 |
2
rank celeste |
|
|
Vox
Angelica 4 |
C3-C6 |
37 |
|
|
Great |
Delicato
8 |
C1-C6 |
61 |
|
|
|
Reed
Pipe 8 |
C1-C6 |
61 |
Patent |
|
|
Pipe
Diapason 8 |
C1-C6 |
61 |
No
Expression |
|
|
Pipe
Melodia 8 |
C1-
C6 |
61 |
No
Tremolo |
|
|
Flute
4 |
C1-C6 |
61 |
No
Tremolo |
|
Pedal |
Bassoon
16 |
C1-
F3 |
30 |
|
|
|
Bassoon
8 |
C1-
F3 |
30 |
|
|
|
|
|
|
|
|
|
Octave
Copular |
C1-C5 |
|
|
|
|
Swell
to Pedal |
C1-F3 |
|
|
|
|
Great
to Pedal |
C1-F3 |
|
|
|
|
Swell
to Great |
C1-C6 |
|
|
|
|
Vox
Humana |
|
|
Tremolo |
|
|
|
|
572 |
Reed
Count |
|
|
|
|
|
|
Dimensions
Height : 6ft. Top Open, 65” closed
Width: 81”
Depth: 35” With Pedal Board & Bench : 5ft.
Weight:
Console-625lbs. Pedal Board – 60lbs. Bench-45lbs
Total: 730lbs.
Electrical: 10 amp.
Additions for concert use:
Music Rack & Pedal Lamps
Removable 30ft. AC power cord to 15AMP circuit breaker.
Castors & removable handles for moving.
Sound absorption added to quite vacuum pump.
The
Builder
SEYBOLD REED-PIPE ORGAN CO.; Peoria, IL;
established by William Seybold in 1902,
sold to Strohber Piano Co. in 1903 and moved to Elgin, IL. William
Seybold died in 1904 and the company which bore his name was then operated by
William Grote, president, and William F . Bieltmann, factory superintendent,
who had learned organ building in Germany. Production began in Elgin with
eleven employees; cases and some other parts were purchased from others. By
1905 Seybold, by then staffed with fifty employees, was producing ten
instruments per day including cases. Renamed Seybold Piano & Organ
Co. in 1908, capacity was ten organs and five pianos per day. In 1910 the
work force was up to 80 and a total of 10,000 organs had been produced. In 1913
Seybold merged with F. Engelhart & Sons Company, owners of
the Peerless Player Piano Company and the National Music Roll Company, to form
the Engelhart-Seybold Piano Co. , with offices in Chicago, but the new
enterprise went bankrupt 18 months later. The former Seybold plant was acquired
by the E.P. Johnson Piano Co. in 1916 and used for piano production.
Gellerman’s International Reed Organ Atlas
Second Edition – Robert F. Gillerman c:1998
On
a “Full Organ” playing six notes on the Great and two notes in the
Pedal the Organist could be playing up to
one
hundred thirty two reeds.
It
took 325 man hours to rebuild this instrument………..